Geosynthetic systems · Australia-wide | Geotechnical services · South AustraliaTechnical documents (3)

Engineered underground storage

Modular OSD tanks for commercial stormwater storage.

Configure underground detention, infiltration and rainwater harvesting systems for commercial projects from approximately 100 m³, with preliminary sizing, technical support and Australia-wide supply.

Client-built preliminary layoutComplete system supplyChecked before quote issue
0.2375 m³net per module
≈100 m³minimum project
AU-wideproject delivery
M2025 modular stormwater tank during assembly and top closure
Manufacturer reference installationM2025 assembly and top closure

Build the tank. Then verify the quote.

Project layout+Current component rates+Landed & local freight+Kontain verification

M2025 technical capability flyer

The system, design support and delivery options in one project-ready document.

Review module geometry, load options, structural evidence boundaries, standard tank interfaces, clean-out provisions, site-specific tender drawings and optional liner and installation support.

Cover of the Kontain M2025 OSD tank technical capability flyerPDF · 6 PAGES

Commercial modular stormwater systems

A concise technical reference for tender and early design.

Includes product configuration, structural capacity context, virgin and recycled material options, inlet and outlet interfaces, maintenance access and the available project-support package.

Download technical flyer

A project-led quote workflow

Design the tank first. Verify the project second.

The module is only one part of a dependable underground tank. We configure the storage volume, footprint, depth, load basis, wrapping and penetrations before calculating and checking the complete project supply.

01

Enter the constraints

Required storage, available footprint, outlet depth, proposed cover and surface load.

02

Generate a layout

Module count, tank dimensions, layers, net capacity and preliminary wrapping quantities.

03

Review, call and quote

Kontain checks current costs and technical interfaces, confirms the project by phone and then issues the formal quote.

One module. Three system outcomes.

Wrapping controls what the tank does.

Kontain supplies the M2025 crate assembly with the containment or filtration envelope and project-specific pipe penetrations—not a loose pallet of modules.

01

Detention / attenuation

Impermeable liner and protective geotextile for controlled storage and discharge.

Typical purposePeak-flow control and downstream capacity management.
02

Infiltration / soakaway

Permeable geotextile envelope where verified soil and groundwater conditions permit infiltration.

Typical purposeSource control and groundwater recharge.
03

Harvesting / retention

Prefabricated liner, protection layers and formed pipe boots for non-potable reuse systems.

Typical purposeIrrigation, wash-down or process reuse with suitable treatment.

M2025 product platform

A repeatable 500 mm structural cell.

The assembled module uses opposing structural plates, side panels, top covers and keyed plugs to create a continuous geocellular tank. The modular geometry gives the layout engine a fixed basis for length, width, layers and accessory take-off.

1,000 mmassembled length
500 mmassembled width
500 mmassembled height
0.2375 m³net volume at 95% voids
Exploded M2025 stormwater module showing the main module, side panel, top cover and plugs
Assembly Main cell, perimeter panels, covers and locking plugs.
Manufacturer dimensional drawing for the M2025 modular stormwater crate
Geometry Manufacturer-published dimensional reference.

Material and strength options

One geometry, project-specific product selection.

Polymer grade and published strength class are confirmed against the project load case. Colour is not used as the sole acceptance control; procurement records and batch documentation are required.

Black M2025 ECO recycled polypropylene module
RPP45 / R45 · M2025-E

Recycled PP · 11.0 kg

Manufacturer-published 45 t/m² class. Feedstock source and equivalent independent structural evidence have not yet been supplied to Kontain.

Light blue M2025 ECO recycled polypropylene module
RPP60 / R60 · M2025 ULTRA

Recycled PP · 13.0 kg

Manufacturer-published 60 t/m² class. Feedstock source and equivalent independent structural evidence have not yet been supplied to Kontain.

Deep blue M2025 ULTRA virgin polypropylene module
VPP60 / V60 · M2025 ULTRA

Virgin PP · 12.6 kg

3248R (RP250NQ) virgin PP from Fujian Refining & Petrochemical. Current Intertek evidence applies only to the tested virgin specimen and configuration.

Complete system schedule

Everything needed to form and wrap the tank.

M2025 modulesSide panels & top coversHorizontal & vertical plugsProtective geotextilePrefabricated linerProject-specific pipe boots
M2025 side panel
01

Side plate

Four 500 × 500 mm pieces cover each square metre of exposed vertical tank face.

M2025 top cover
02

Top cover

Top layer only: eight covers per module, equivalent to 16 covers per square metre of roof.

M2025 vertical locking plug
03

Vertical plug

Four per module at every stacked interface; no vertical plugs are installed above the top layer.

M2025 horizontal locking plug
04

Horizontal plug

Three per module on every layer to key adjacent modules across the tank plan.

Worked component example

10 m × 10 m × 1.5 m tank

Three module layers with 200 modules per layer. The 60 m² of exposed vertical side area requires four side plates per square metre.

Modules
600
Horizontal plugs
1,800
Vertical plugs
1,600
Top covers
1,600
Side plates
240

Product and component imagery supplied by the M2025 manufacturer.

Controlled installation guidance

Plan the excavation, enclosure, assembly and backfill as one sequence.

The Rev 15 M2025 guide turns the system into a practical set of responsibilities, hold points and inspection records. It now includes standard internal pit and large-pipe interfaces, inlet-impact protection, optional pressure-washing access and preliminary minimum-cover, maximum-cover and five-layer stack screening without replacing the engineer's project-specific design.

Rev 15 structural screening

Minimum structural cover to module crown

Completed-surface guide values in millimetres. Apply these minimums with the project-verified maximum cover and final pavement design.

On smaller screens, scroll sideways to view all columns.

M2025 preliminary minimum structural cover by final surface load condition and product variant
Final surface load conditionGuide basisVPP60RPP60RPP45
Open space / light trafficOpen-space / light-traffic screen; verify the actual vehicle load600600700
Car park / light vehiclesPreliminary car-park screen; verify vehicle and pavement load case700700800
Semi-trailer / heavy-vehicle routeW80 local ULS screen—the highest standard load row800800

Screening only—not blanket traffic approval. The open-space and car-park values must be checked against the actual vehicle, wheel and axle loads, contact area, dynamics, repetition and pavement. For W80, use VPP60 or controlled RPP60 subject to complete vehicle and global checks. Public-road and other critical loads require a bespoke assessment.

01

Before excavation

Confirm services, set-out, formation, groundwater and the temporary-works method. Maintain at least 1 m base clearance to the batter toe or shoring, and place any dewatering sump in a widened bay outside the liner, clear strip, bearing zone and batter toe.

02

Choose the enclosure

Use a permeable nonwoven wrap for approved soakage systems, or a protected LLDPE liner for detention and harvesting. Liner panels, seams and pipe boots are coordinated before concealment.

03

Release the hold points

Verify formation level and planarity, enclosure condition, aligned module columns, all scheduled plugs, perimeter panels, top covers and pipe interfaces before closing the system.

04

Control compaction and cover

Within 1 m laterally use maximum 100 mm compacted lifts and light compaction only. Place cover through the first 600 mm—or the full cover where less—in 100 mm lifts with no heavy plant, then apply the Rev 15 minimum- and maximum-cover screening tables together with the final project design.

05

Build pipe pits into the tank

Displace complete modules for an accessible internal pit inside the tank enclosure. Omit side panels at the open pit face, support pipes independently and keep all module load columns intact.

06

Design maintenance access

An optional DN50 header installed at tank-floor level inside the module field can feed hydraulically zoned DN25 perforated laterals. Surface-reachable connection and controls remain in the service pit and connect through the open pit face.

Standard large-pipe interface

The pipe enters an accessible pit formed within the tank and liner footprint. The pipe-to-wall seal and liner-to-smooth-spool boot remain separate, testable details; a removable inlet baffle on pit jambs and floor shoes diverts direct flow away from exposed module columns without liner penetrations.

Controlled cleanout

Surface-reachable isolation, backflow protection, pressure regulation, relief and a gauge sit in the pit. These connect through the pit opening to the DN50 header on the tank floor; flush one designed zone at a time while sediment is removed downstream.

No tank entry

Do not enter the module tank. Inspection, pressure washing and sediment removal are carried out through the designed pits, pipework and accessible surface components.

Reference installation sequence

Assembly, enclosure and pipe interfaces in the field.

Manufacturer reference photographs show typical assembly, enclosure and pipe-interface stages. Approved project drawings, inspection records and hold-point releases remain the basis for construction acceptance.

Blue modular stormwater tank during final crate assembly and top closure
Assembly and top closureCheck column alignment, locking plugs, perimeter panels and every scheduled top cover before the tank is concealed.
Wrapped underground modular tank with pipe penetrations before backfill
Enclosure and pipeworkPenetrations, seams and protection layers require inspection before balanced backfill begins.
Open modular tank array installed over a nonwoven geotextile base layer
Geotextile base layerExtend the specified nonwoven beyond the tank footprint for subsequent closure. Excavation and safe-access design remain project-specific.

Preliminary design calculator

Convert site constraints into a buildable tank arrangement.

This tool adopts a 95% hydraulic void ratio, equal to 0.2375 m³ net storage per M2025 module. It rounds the result to complete rectangular module rows and layers.

Project inputs

Preliminary configuration
302.1calculated net storage
26.5 m×12 m×1 m
1,272M2025 modules
2module layers
318tank footprint
2.1rounded spare storage

Preliminary supply schedule

Modules1,272 units
Modules per layer636 units
Horizontal plugs3,816 units · 3 per module, every layer
Vertical plugs2,544 units · 4 per module below top
Top covers5,088 units · top layer only
Exposed vertical side area77
Side plates308 units · 4 per m²
Prefabricated liner allowance820 m²
Protective geotextile allowance1,640
Formed pipe boots2 nominated
Accessory scheduleReconcile exact counts with the approved layout and packing list
Product basisRev 15 preliminary car-park screen: 700 mm for VPP60 or RPP60 and 800 mm for RPP45; verify the actual load conditions and pavement
  • Compare the entered cover with the Rev 15 screening tables and the project design; it is not an automatic traffic approval.
  • The calculator is capped at the five-layer / 2.5 m standard guide geometry. Stack height still requires project-specific structural verification.
  • Short-term compressive strength is not an allowable trafficked design load.
  • The car-park values are preliminary only: check the actual traffic class, wheel and axle loads, pavement, dynamics, repetition, edges, pits, openings and construction plant.

Submit the configured tank for review

Build the layout. Kontain checks the price.

The generated brief provides the quantities and project location needed to check current part rates, liner fabrication, overseas freight, Australian customs and clearance, and metro delivery. Kontain will call before issuing the formal quote.

Preliminary planning output only—not a certified design, drainage calculation, structural design or construction document. Final configuration depends on project drawings, geotechnical conditions, groundwater, construction loading, pipework and authority requirements.

Technical basis

Strength numbers need context.

A published short-term compression value is not proof that a tank can be placed beneath traffic. Cover, backfill stiffness, wheel load distribution, groundwater, lateral pressure, construction plant and long-term creep all affect suitability.

M2025 geocellular module beneath a full-surface compression test platen
Manufacturer-supplied image of the full-surface compression test arrangement.
Report 260304095GZU-001Issued 27 March 202640 ± 2°C preconditioning

Independent laboratory report reviewed

The tested virgin V60 specimen exceeded the machine limit without fracture.

Applicant-supplied virgin V60 samples measuring 1,000 × 500 × 500 mm were tested under a rigid full-surface platen at 20 mm/min. The Intertek report records the method as CIRIA C737-2016 plus client requirements; this is not CIRIA certification or approval.

>600 kPatested lower boundNo fracture at the 300 kN equipment limit over the reported 0.5 m² full-surface set-up. Ultimate capacity remains unknown.
196 kN/m²lateral surface result98 kN maximum load with lateral plates installed.
01 / Sample

Results apply only to the tested virgin V60 specimens and reported configurations; supplier batch traceability to current production remains a project acceptance item.

02 / Boundary

Top loading excluded lateral plates; the lateral surface test included the side plates.

03 / Meaning

The non-failure result means the short-term tested-sample resistance was greater than the equipment limit. It does not quantify ultimate strength or allowable design resistance.

04 / Status

The report is a performance test, not Intertek product certification, CIRIA approval or proof of 50-year strength.

Intertek 260304095GZU-005 · 20 July 2026Interim displacement record through day 91
M2025 interim creep displacement curve through day 91Reported displacement was 1.81 millimetres immediately after loading, 2.41 millimetres at day 30 and 2.60 millimetres at day 91.1.71.92.12.32.52.70306090Time after load application (days)Displacement (mm)
Kontain chart redrawn from the tabulated Intertek report values.

Interim 90-day creep-deformation observation

Useful measured behaviour. Not a long-term design strength.

1.81 mmimmediately after load application
2.60 mmreported at day 91
+0.79 mmadditional displacement through day 91

One 1,000 × 500 × 500 mm virgin M2025 specimen was preconditioned for 24 hours at 40 ± 2 °C, then loaded with 595 kg through a 300 mm rigid circular centre platen. Displacement was 2.41 mm at day 30 and 2.60 mm at day 91; the highest tabulated reading was 2.63 mm at day 84. The report identifies the method as CIRIA C737-2016 plus client requirements.

This is a single-specimen, single-load deformation record. It is not a multi-load creep-rupture programme, does not establish a 50-year characteristic value and cannot be transferred to R60 or R45 recycled variants. The 180-day continuation is reported as ongoing; results are not yet available or reviewed by Kontain.

On smaller screens, scroll sideways to view all columns.

M2025 product variants, material source, nominal mass, published class and evidence boundaries
VariantMaterial / resin sourceNominal module massPublished classCurrent evidence boundary
VPP60 (V60)Virgin 3248R (RP250NQ) random-copolymer PP from Fujian Refining & Petrochemical; manufacturer-declared glass-fibre/additive system.12.6 kg60 t/m²Intertek short-term compression and interim creep evidence through day 91 applies only to the tested virgin specimen/configuration. The tonne class and >600 kPa lower bound are not allowable project loads.
RPP60 (R60)Recycled PP; feedstock origin, recycled-content controls, contamination limits and final compound properties not documented in the current evidence pack.13.0 kg60 t/m²No equivalent variant-specific independent compression or creep evidence supplied to Kontain. V60 evidence is not transferred.
RPP45 (R45)Recycled PP; feedstock origin, recycled-content controls, contamination limits and final compound properties not documented in the current evidence pack.11.0 kg45 t/m²No equivalent variant-specific independent compression or creep evidence supplied to Kontain. V60 evidence is not transferred.
All variants1,000 × 500 × 500 mm nominal assembled geometryManufacturer-quoted nominal massesProduct designations onlyFinal cover, traffic, tank height, pavement, soil, construction loads, groundwater and allowable deformation require project-specific verification.
01

Long-term behaviour

Review creep test duration, extrapolation method, temperature basis, safety factors and allowable strain.

02

Ground interaction

Check founding stiffness, backfill grading and compaction, groundwater and construction-stage stability.

03

Applied loading

Model cover depth, wheel and axle loads, dynamic effects, pavement build-up and adjacent structures.

04

Containment interfaces

Detail liner, geotextile protection, welded seams, pipe boots, access, vents and maintenance.

Product classes and masses are manufacturer-published values. Compression results are summarised from report 260304095GZU-001 and apply only to the tested virgin V60 specimens and stated conditions. The result stopped at the equipment limit rather than failure, so it establishes a lower bound only. Rev 15 also summarises the preliminary predictive screening in TN-M2025-01 Rev 1; its RPP values are calculation assumptions rather than variant-specific test results. The complete reports are available for qualified project review subject to distribution permissions.

Download the M2025 technical data sheet ↓Download the M2025 installation guide ↓

Quote verification workflow

Automated inputs. Personally checked before issue.

01

Configured tank, module count and accessory schedule

Client inputs
02

Current components, ocean freight, customs and clearance

Cost database
03

Metro freight for major capital cities or project delivery

Location basis
04

Technical, commercial and project interface check

Kontain review

Why every quote is checked

The system can assemble a preliminary cost basis from the tank configuration and current logistics data. It cannot confirm missing drawings, unusual loads, access constraints, regional freight or incomplete pipe interfaces. Kontain reviews the submission, calls to confirm the project and only then issues the formal quote.

Configure your tank

Straight answers

Before you specify a modular tank.

Can the calculator replace a civil or structural design?

No. It produces a preliminary module arrangement and material allowances. Final drainage, structural, geotechnical and construction design must be completed for the project.

What cover and tank depth does Rev 15 screen?

Rev 15 uses 600 mm for VPP60 and RPP60 and 700 mm for RPP45 in open-space/light-traffic applications. The preliminary car-park row is 700 mm for VPP60 and RPP60 and 800 mm for RPP45, but the actual vehicle, wheel and axle loads, pavement and repetition still require project checks. The W80 semi-trailer/heavy-vehicle row uses at least 800 mm with VPP60 or controlled RPP60; RPP45 is not recommended. The standard guide geometry remains capped at five aligned 500 mm layers, or 2.5 m, subject to project-specific verification.

Why is the minimum project size approximately 100 m³?

Kontain manufactures against confirmed projects rather than holding finished tank stock. Tanks from approximately 100 m³ can be quoted, but smaller or part-container shipments usually carry higher port handling and freight cost per cubic metre. Final minimums depend on the selected product, component pack and delivery programme.

Does 60 t/m² mean ULTRA is automatically suitable beneath a road?

No. That is a published short-term compression class, not an allowable trafficked-system capacity. Cover, pavement, backfill, creep and load distribution must be checked.

Do the recycled R60 and R45 variants share the virgin V60 test result?

No. The current Intertek compression and interim creep reports through day 91 apply only to the tested virgin V60 specimens and reported configurations. Equivalent variant-specific evidence has not yet been supplied for R60 or R45.

Can Kontain supply the liner with pipe penetrations already formed?

Yes, subject to confirmed tank dimensions, pipe material, diameter, orientation and invert levels. Prefabrication reduces uncontrolled field detailing but does not remove the need for installation QA.

How are large pipes connected without cutting M2025 load columns?

Complete modules are displaced to form an accessible pit inside the tank and liner footprint. Every side panel facing the pit opening is omitted, but the structural module columns and rails remain intact. The pipe, pit, liner boot and wall seal are independently detailed and supported.

Can a pressure-washing system be included?

Yes, as an optional project-designed maintenance system. The accessible connection and controls sit in the service pit and connect through its open face to a DN50 header installed at tank-floor level inside the module field. The header feeds hydraulically zoned DN25 perforated laterals toward a downstream vacuum pit. Pump duty, pressure, perforations, spacing, restraint and commissioning must be designed for the project.

Is installation guidance available for tendering and site planning?

Yes. The M2025 installation guide covers responsibilities, enclosure options, excavation controls, assembly, liner and geotextile placement, pipework, backfill, commissioning and QA hold points. Approved project documentation still governs construction.

Will the calculator issue an instant binding price?

No. It creates the project configuration and quote basis. Kontain checks current supply and logistics costs, confirms the technical inputs with you by phone and then issues the formal quote.

Australian project support

Start with the footprint, depth and storage volume.

We will turn the preliminary layout into a checked supply schedule, confirm the project with you and issue the formal quote.

Size your tank