HDL-GCL H40P-050 · TECHNICAL DATA
Kontain HDL-GCL Heavy Duty 40 Polymer 050
Revision G · 5 November 2026
Heavy Duty 40 Polymer specifies ≥4,000 g/m² dry bentonite, a woven/nonwoven composite carrier and bonded 0.50 mm LDPE film.
Cover nonwoven ≥200 g/m²; carrier ≥300 g/m². P identifies polymer modification. Confirm the full grade code for supply.
Technical data.
Specified minimum or maximum supply requirements; nominal film thickness. Exact-grade manufacturer acceptance and traceable production verification are required. U grades: ASTM D5890 in reagent water, with a minimum 16 h hydration period after the final clay increment; extend and report readings as required by the method. P grades: D5890-based modified procedure, reporting at 16 h after the final increment in reagent water or 20,000 mg/L NaCl. Reagent water is distilled or deionised water meeting ASTM D1193. D5890-25 excludes polymer-containing clays, so P results are reported as modified tests. Supplier reference values for modified bentonite are ≥28 mL/2 g in tap water and ≥22 mL/2 g in unspecified 20,000 ppm salt water. The defined reagent-water, NaCl and 16 h conditions are acceptance requirements needing supplier confirmation. U-grade saline swell and saline conductivity are not declared. The Standard-grade fresh-water index flux limit is adopted from Heavy Duty on a same-bentonite assumption and requires ASTM D5887 verification; construction and confinement also affect hydraulic behaviour.
| Property | Method / basis | Value |
|---|---|---|
| Dry bentonite mass | ASTM D5993 plus formulation records | ≥4,000 g/m² excluding polymer |
| Cover nonwoven | ASTM D5261 | ≥200 g/m² |
| Carrier woven | ASTM D5261 | ≥100 g/m² |
| Carrier nonwoven | ASTM D5261 | ≥200 g/m² |
| Total carrier | Component minima | ≥300 g/m² |
| Bentonite formulation | Controlled source and formulation | Polymer-modified sodium bentonite powder |
| Nominal film thickness / resin | Nominal construction | 0.50 mm LDPE |
| Tensile strength MD / CMD | ASTM D6768 | ≥10 / ≥10 kN/m |
| Internal GCL peel | ASTM D6496 | ≥360 N/m |
| PE to cover peel | Agreed PE/nonwoven method; bonded areas | ≥300 N/m |
| CBR puncture | EN ISO 12236 | ≥2,500 N |
| Hydrated peak internal shear | ASTM D6243 | ≥35 kPa at 10 kPa normal stress |
| Montmorillonite | Quantitative XRD; parent bentonite | >70 wt% |
| Carbonate mineral content | Quantified mineral phases; parent bentonite | <5 wt% |
| Cation exchange capacity | Declared laboratory method | ≥70 meq/100 g |
| Powder grading | Validated particle-size method | ≥80% passing 75 µm |
| Moisture content | ASTM D5993 | ≤13% |
| Fluid loss | D5891-based modified-blend procedure | ≤18 mL |
| Modified swell in reagent water | ASTM D5890-based modified method; 16 h after final increment | ≥28 mL/2 g |
| Modified swell in saline liquid | ASTM D5890-based modified method; 16 h after final increment; 20,000 mg/L NaCl | ≥22 mL/2 g |
| Core conductivity in fresh water | D5084 with agreed GCL setup | ≤3.0 × 10⁻¹¹ m/s |
| Core conductivity in 20,000 mg/L NaCl | D6766 within scope; identify adaptations | ≤1.0 × 10⁻¹⁰ m/s |
| Fresh-water core index flux q10 | ASTM D5887; verify construction | ≤2.7 × 10⁻⁹ m³/m²/s |
| Released longitudinal film zone | Specified joint detail | 400 mm |
| Direct GCL contact / PE overlap | Separate widths at longitudinal joint | ≥300 / ≥300 mm |
| Extrusion sealing | Actual assembly procedure | Conditional on manufacturing and procedure qualification |
| Wedge welding | Current thin-film range | No |
Download the full TDS for the product construction and supply requirements.
Selection and installation.
Hydraulic values apply to the geotextile-backed GCL core, not the PE film or the completed joint. Confirm confinement, hydraulic gradient, hydration sequence, permeant composition and equilibrium criteria in the order test schedule. The AS catalogue lists D5887 beside conductivity; D5887 measures index flux. Report conductivity using D5084 with an agreed GCL setup; use D6766 within scope for chemical permeation and identify any adaptations. Assess the film-backed assembly separately. Peak internal shear is not a residual design strength. Review actual subgrade, contact-liquid chemistry and confinement. The 0.50 mm option requires manufacturing qualification; extrusion sealing also requires a qualified procedure. No wedge welding. The commercial carbonate limit does not establish landfill-specification compliance. Consider polymer modification where higher resistance to drying and desiccation cracking is sought during extended exposure before covering, or where lime-affected water, highly saline water or certain leachates may hydrate the bentonite instead of typical rainwater. Select and verify the polymer formulation against the actual hydration liquid, pH, dissolved ions, confinement and exposure conditions. Polymer modification does not automatically qualify lime-treated fill or aggressive liquids. Cover promptly; permanent exposed service requires a separate design.
Common rolls are 5 m × 30 m (150 m² gross). Custom dimensions, bentonite masses and plastic or steel cores are available by order. Confirm gross roll mass and clear core bore before lifting.
Provide the liner section, contact-soil grading and chemistry, liquid analysis, slope, loading, installation method and delivery requirements.
Read the installation guidance →